School Hats
Hats (Wide Brim)
From $13.42MOQ 50
CATEGORY · 8 products in this category.
Custom Caps & Hats
find it. love it. wear it.
Find it. Love it. Wear it. Custom caps and hats are the pieces your brand wears into the weekend — the trucker cap at the music festival, the bucket hat on the beach, the unstructured dad cap at the Sunday market.
Ask Findie— not sure where to start? Findie will find it for you.
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8 results
8 results
School Hats
Hats (Legionnaire Wide Brim)
From $10.07MOQ 50
Beach Accessories
Bucket Hats (Full Colour Printed)
From $6.19MOQ 100
Sun Hats
Bucket Hats (Waterproof)
From $14.77MOQ 50
Bucket Hats
Terry Towelling Bucket Hats
From $9.82MOQ 50
Bucket Hats
Bucket Hats ( Black Trim)
From $5.07MOQ 50
Sun Hats
Bucket Hats
From $4.88MOQ 50
Bucket Hats
Wide Brim Sun Hats
From $10.75MOQ 10
Find it. Love it. Wear it. Custom caps and hats are the pieces your brand wears into the weekend — the trucker cap at the music festival, the bucket hat on the beach, the unstructured dad cap at the Sunday market. Sense2 has been briefing branded headwear for Australian agencies, festivals and brand teams for 30 years, with 680+ cap and hat styles across our extensive catalogue and thousands of 5-star Google reviews for bringing creative thinking and beautiful finish to every project.
Find it fast
- Catalogue depth:
- 680+ styles across six-panel caps, trucker caps, snapbacks, unstructured dad caps, bucket hats, wide-brim sun hats, beanies, visors, straw hats and branded safety caps
- Typical MOQ:
- 25-100 for embroidered caps; 50-250 for bucket hats and full-colour sublimation
- Lead time:
- 10-15 business days standard; many core lines branded in 1-4 business days for creative rush runs
- Branding:
- 3D puff embroidery, flat embroidery (up to 15,000 stitches), woven patches, leather patches, PVC patches, screen print, heat transfer, full-colour sublimation, rubber badges
- Materials:
- brushed cotton, heavy cotton twill, recycled cotton, rPET polyester, acrylic wool, bamboo, organic cotton, Supplex, mesh trucker back
- Price range (100qty, embroidered front):
- AU$6.50-$22 per unit depending on style and crown structure
- Free samples Australia-wide, 48-hour dispatch from our Sydney warehouse
Best for
Choose custom caps & hats if your moment is festivals, music events and brand activations, staff uniforms and field teams or retail gift-with-purchase and merch drops.
Festivals, music events and brand activations
Bucket hats and trucker caps are the pieces that get posted. Go full-colour sublimation on a bucket hat for pattern work, or a puff-embroidered trucker with mesh back for the crew. Specify colour story early — the cap becomes the event photo.
Staff uniforms and field teams
Heavy cotton twill six-panel caps with flat embroidery hold shape through summer shifts. For trades and construction, spec a branded safety cap or bump cap in high-vis with reflective trim. Unstructured dad caps suit hospitality and retail floor teams.
Retail gift-with-purchase and merch drops
Unstructured cotton dad caps, recycled cotton bucket hats and beanies photograph beautifully and sell through campaign after campaign. Pair a woven label or leather patch with tone-on-tone stitching for quiet-luxury cut-through.
Conference speaker gifts and VIP moments
A wool-blend beanie or premium six-panel cap with a bespoke leather patch lands beautifully in a kit. Tone-on-tone embroidery, contrast eyelets, branded inner tape — the details speakers notice.
Winter campaigns and alpine briefs
Acrylic or merino-blend beanies, cable-knit styles and fold-up cuffs with a woven label. For snow and alpine brand activations, waterproof Supplex caps and fleece-lined earflap beanies hold up to real conditions.
“Our festival bucket hats sold through the merch tent in the first afternoon and we spent the whole weekend watching them walk past the main stage. The Sense2 team nailed the sublimation colour from a single proof round.”
“We reorder our summer crew caps every year and the embroidery is always beautifully consistent — same stitch density, same thread colour, same feel in the hand. The team remembers our brand codes better than we do some weeks.”
“The wool beanies arrived a few days ahead of our alpine activation with a woven label so considered our creative director asked if we'd sourced them from a fashion house. Delivered beautifully and right on time.”
Compare your options
| Use case | Our recommendation |
|---|---|
| Festivals, music events and brand activations | Bucket hats and trucker caps are the pieces that get posted. Go full-colour sublimation on a bucket hat for pattern work, or a puff-embroidered trucker with mesh back for the crew. Specify colour story early — the cap becomes the event photo. |
| Staff uniforms and field teams | Heavy cotton twill six-panel caps with flat embroidery hold shape through summer shifts. For trades and construction, spec a branded safety cap or bump cap in high-vis with reflective trim. Unstructured dad caps suit hospitality and retail floor teams. |
| Retail gift-with-purchase and merch drops | Unstructured cotton dad caps, recycled cotton bucket hats and beanies photograph beautifully and sell through campaign after campaign. Pair a woven label or leather patch with tone-on-tone stitching for quiet-luxury cut-through. |
| Conference speaker gifts and VIP moments | A wool-blend beanie or premium six-panel cap with a bespoke leather patch lands beautifully in a kit. Tone-on-tone embroidery, contrast eyelets, branded inner tape — the details speakers notice. |
| Winter campaigns and alpine briefs | Acrylic or merino-blend beanies, cable-knit styles and fold-up cuffs with a woven label. For snow and alpine brand activations, waterproof Supplex caps and fleece-lined earflap beanies hold up to real conditions. |
Make it a Brand Kit
Pair these together for a coordinated rollout — we’ll kit, brand and deliver everything together.
Festival Crew Pack
full-colour sublimated bucket hat, rPET tote, sublimated bandana and a sticker sheet, kitted in branded tissue
Best for: Music festivals, brand activations, summer campaigns
From AU$38 per kit at 250qty
Field Team Uniform Kit
structured six-panel cap with flat embroidery, branded polo, stainless drink bottle and a microfibre sunnies cloth
Best for: Staff uniforms, outdoor teams, regional tourism
From AU$52 per kit at 100qty
Winter Speaker Gift
wool-blend beanie with woven label, debossed leather journal, enamel mug and a hand-tied gift box
Best for: Conference speaker gifts, alpine brand moments, VIP client gifting
From AU$85 per kit at 50qty
Find it. Love it. Kit it.
How to choose
Start with where the cap lives. A music festival cap needs to photograph well at arm's length — that's a bucket hat in full-colour sublimation, a 3D puff trucker, or an acid-wash dad cap. A staff uniform cap needs to hold shape through summer shifts — that's a structured six-panel in heavy cotton twill, embroidered front, stitched eyelets. A VIP speaker gift needs to feel considered in the hand — that's an unstructured cotton cap with a leather patch and tone-on-tone stitching, or a merino beanie with a woven label. Branding method is where the craft lives. Flat embroidery is the default for cotton twill caps: crisp, durable, reads premium up to about 12,000 stitches before density matters. 3D puff embroidery lifts a simple logo off the crown — retro, bold, beautiful on trucker caps and snapbacks. Woven labels and leather patches carry fashion weight for retail and GWP briefs. PVC and rubber patches survive festivals, beaches and washing machines. Full-colour sublimation is the only way to get edge-to-edge pattern on a bucket hat or rPET cap — the fabric goes through the dye process, so there's no print to crack. Crown structure changes everything. Structured six-panels sit high and read corporate. Unstructured dad caps sit low and read fashion. Five-panels lean streetwear. Trucker caps with mesh backs suit outdoor work and summer festivals. Bucket hats suit beach, festival and retail. Wide-brim sun hats suit field teams, regional tourism and outdoor events where sun protection matters (AS/NZS 2604 SPF-rated options available). On MOQ: embroidered caps start at 25-50 on most styles, 100 on specialty fabrics. Full-colour sublimation bucket hats typically start at 50-100. At 500+ units expect 20-35% off the 100-qty tier. Always order a sample — crown height, peak curve and stitch density are decided in the hand, not on a spec sheet. Samples on your desk in 48 hours.
Pricing guidance
Pricing rule of thumb: at 100 units with flat embroidery on the front, a trucker cap sits around AU$7.50-$12, a structured six-panel cotton twill AU$8.50-$14, an unstructured dad cap AU$9-$15, a recycled cotton bucket hat AU$11-$18, a premium wool-blend beanie AU$9-$16, and a wide-brim sun hat AU$14-$22. 3D puff embroidery adds AU$1-$2 per unit. Full-colour sublimation on bucket hats runs AU$13-$22 at 100qty. Leather and woven patches add AU$1.50-$4 per unit. Embroidery digitising is a one-time fee around AU$55. At 500+ units, expect 20-35% off the 100-qty tier.
Delivery across Australia
Delivered Australia-wide in 10-15 business days standard — Sydney, Melbourne, Brisbane, Perth, Adelaide, Hobart and Canberra daily. Many core cap and hat lines branded in 1-4 business days, with 3-5 day express available on stocked styles for late festival and campaign briefs. Free shipping on orders over AU$500. We kit headwear with drinkware, tees and totes for festival packs, split-ship to multiple event venues, and run timed-release dispatch for launch windows at no extra handling.
Why Sense2
- ✦30 years of branded headwear — Australia's longest-running merch partner, trusted by leading brands including Telstra, Westpac, Sony, Warner Music, Australian Government agencies, universities and local councils
- ✦thousands of products in the range, sourced by our international trend-sourcing partners — so your cap reads current, not catalogue. Festival teams and fashion houses reorder the same silhouettes because they photograph beautifully on socials
- ✦In-house design studio for embroidery digitising, 3D puff proofs, patch mock-ups and full-colour sublimation artwork — thousands of 5-star Google reviews for clear proofs and creative outcomes that exceed expectations
- ✦Speed you can trust — standard 10-15 days, 1-4 business day branding on core lines, and kitting with timed-release dispatch for festival, launch and campaign windows
Frequently asked questions
What's the minimum order for custom caps and hats?▾
Most embroidered caps start at 25-50 units; bucket hats with full-colour sublimation typically start at 50-100. Specialty fabrics like merino beanies or straw hats start at 100. No MOQ on many stock-branded lines for rapid campaign drops. For 500+ briefs expect 20-35% off the 100-qty tier — ask for a stepped quote across 100, 250 and 500.
How long do custom caps and hats take to produce and deliver in Australia?▾
Standard lead time is 10-15 business days from artwork approval. Core cap lines brand in 1-4 business days; 3-5 day express is available on stocked styles for late briefs. Full-colour sublimation bucket hats run 12-18 business days as the fabric goes through the dye process. Sydney, Melbourne and Brisbane briefs can courier same-week on stocked decorated caps.
What branding methods do you offer on caps and hats?▾
Flat embroidery is our most common method — crisp and durable on cotton twill. 3D puff embroidery lifts a bold logo off the crown beautifully on trucker caps. We also offer woven labels, leather patches, PVC and rubber patches, screen print, heat transfer and full-colour sublimation for edge-to-edge pattern work on bucket hats and rPET styles. Embroidery digitising is a one-time fee around AU$55.
Can I see a sample of a cap or hat before I order?▾
Yes. Free samples ship Australia-wide, dispatched within 48 hours from our Sydney warehouse. Pre-production samples with your actual embroidery or sublimation are available on larger runs. After 30 years of headwear briefs, we know crown height, peak curve and stitch density are what people decide on — never the spec sheet alone.
Do you offer eco-friendly and recycled caps and hats?▾
Yes. Our eco headwear range includes recycled cotton bucket hats, rPET trucker caps made from recycled plastic bottles, organic cotton dad caps, bamboo-blend styles and hemp blends. GOTS and GRS-certified options are available on request. See our eco-friendly promotional products guide for the full range and certification notes.
Are your caps and hats sun-safe for outdoor work teams?▾
Yes — we stock wide-brim sun hats, legionnaire-style caps with neck flaps, and bucket hats rated to AS/NZS 2604 for UPF sun protection on request. For trades we also offer bump caps, high-vis safety caps and hard-hat liners. Speak with our team about compliance requirements for your site or sector.
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Ready to build something people will actually keep?
Tell us the moment — the onboarding day, the brand refresh, the conference, the client thank-you — and we’ll shortlist, mock up and deliver. Samples available (cost + freight applies, credited back), 48-hour dispatch, creative thinking included.
Find it. Love it. Wear it.